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Erric Ravi
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In the initial stages of automation, original equipment manufacturers (OEMs) devised control systems with rack-mounted PLC’s, pilot lights, gauges, and push buttons. In recent times though, the vast majority have modified their systems by migrating to operator interface (OI) panels in place of other panel mount components.
In an effort to further lower the cost associated with reactive maintenance, many OEMs are now also including secure remote connectivity to access end user networks to facilitate remote program modifications and analyze equipment performance. In most situations, an OEM machine would consist of an automation panel consisting of a programmable automation controller (PAC), a distributed IO, a touch screen operator interface with data logging, and an industrial security router. The PAC, OI, and router each consist of their own processor, their own installation processes , and their own unique software configuration. Automation control panels integrate the programmable controller functionality and the operator interface into a comprehensive single unit.
Automation panels became popular in the market about 15 years ago. Many of these early units simply consisted of operator interface panels with some local IO, ladder logic, and a flat database. Automation panels can however be elaborated on as PAC controllers with a built-in operator interface, instead of just an operator interface that performs control. Automation panels can notably lower software development costs.
Automation panels utilise a single database, with a single development environment, and lastly, a single library for reusable objects. This results in lower hardware costs as well. Integrating the controller, operator interface, and remote connectivity into a single device results in the purchase, installation, and configuration of one device itself. This lowers expenditure on both production time and on panel space.
It goes without saying that maintaining one device is less of a hassle than maintaining three, particularly in cases when you may have shipped a system to an end user that may be hundreds or thousands of miles away. With the use of an automation panel, you can even back up the operator interface and logic program on one memory card or USB stick. If the end user possesses distinct files for the operator interface and controller, and is in a position where they have to restore one or both programs, they could end up loading different revisions which results in a non-working system. Having a single program to restore is easier and eliminates version compatibility issues.
#SchneiderElectric is a well-established brand in the spheres of electrical management automation. With leading brands like Schneider Electric spearheading the revolution in terms of industrial automation, the future is bright indeed. #LifeIsOn.
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Erric Ravi
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Two of the major technological advancements which have impacted nearly all of us and our day-to-day life are building & industrial automation. With new-age innovations and progressions, elements such as connectivity, performance, cost-effectiveness, and value-added functionality have elevated. The overall scope and applicability of automation and smart technology have added so much value and utility to functions - right from design, maintenance, and performance.
A Human Machine Interface carries out the role of a visual display between an individual and the machine they are using. HMI’s can be employed by supervisors or other industry staff to administer and oversee the industrial functions in the plant from a secure and remote location. An HMI is able to display real-time performance data & analytics by linking the machinery with a new-age software solution. The internal processing and computation can then be visually displayed on the HMI visual screen., HMI is most commonly implemented in the context of an industrial process, in building automation, or even in a smart building. Here are the advantages of adopting an HMI today in relation to a building management system -
Raises Efficiency
An effective HMI software can automate tasks and complex functions that were previously performed manually by a dedicated staff of workers. Rather than forcing workers to lift or transport objects by hand, the same staff can use HMI software to automate these processes. This goes on to free up labour resources, allowing workers/staff regulating building management systems to divert their energy towards other critical processes.
Better Connectivity
In the contemporary age of smart buildings, elements like the Internet of Things and Industrial Internet of Things are playing central roles in driving innovation-driven technologies. HMI’s can even be linked to the internet to empower new forms of automation and modernisation in the case of building management. HMI’s also link to Programmable Logic Controllers - heavy-duty appliances utilised for manufacturing and industrial purposes. They provide effective control and communication between humans and machines. Human Machine Interfaces can link a wide array of devices and machines together, expanding their capability to communicate while adding even more functionality to them in the process.
Data Analytics
Not only does an HMI actively exhibit critical and important data, but it also collects & records it which facilitates future surveying and interpretation. This is really beneficial in the case of analysing energy consumption, device maintenance, and malfunctions. Data on energy helps save vital resources and encourages an eco-friendly environment in the building.
Easy To Use
HMI Displays offer convenient usage and can be accessed quite simply. It doesn’t require a long period of training and can be easily understood with some basic guidelines and procedures. Also, it can also be concluded that there is definitely an aspect of employee associated with the use of HMIs. Individuals experience more happiness and job satisfaction when using HMIs - it encourages a sense of learning amongst the staff.
Human Machine Interface graphics displays are a clear example of technological innovations and business creativity. The human-machine goal of HMI displays is to decrease the user’s mental stress. It offers clearer and well-organized information for the whole process to run systematically. #SchneiderElectric is a big player in this sphere- having cemented itself as a leading provider in the spheres of energy distribution and power management - making sure that #LifeIsOn.
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