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Flow meters are gaining traction in various end-use industries such as gas, water, HVAC, automotive, petroleum, food processing, and pulp and paper. The installation of flow meters aids in analyzing i... View More
Flow Meter Market Overview 2021, Market Drivers, Demand by Regions, Size and Forecast to 2026
According to the latest report by IMARC Group, titled, “Flow Meter Market: Global Industry Trends, Share, Size, Growth, Opportunity and Forecast 2021-2026", provide the global flow meter market
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Erric Ravi
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Power factor correction can turn out to be extremely favourable when it comes to your utility bill. Some of the advantages that come with it are reduced demand charges on your power system, which thereon increases the load carrying capabilities in your current circuits and overall reduces power system loss. To give you more clarity, below are some of the advantages regarding the potential financial impact PFC has on your utility bill.
1. Try to avoid Power Factor Penalties
Most of the industrial processing facilities that you see around yourself have gigantic induction motors that provide support to their conveyors, pumps, and other machinery in the plant. Due to these induction motors, it makes the power factor inherently low for most industrial facilities. All the electric utility companies consist of a power factor penalty for all the lower power factor (below than 0.80 or 0.85). Then there are high power factors (above 0.95, for instance). When you add power factor correction, then you have the opportunity to eliminate the power factor penalty from your bill.
2. Reduced Demand Charges
There are many electric utility companies that charge for maximum metered demand based on either the highest registered demand in kilowatts (KW meter) or bet on a percentage of the highest registered demand in KVA, whatever suits you. So in simpler terms, if the power factor is low, then the percentage of the measured KVA will also be significantly greater than the KW demand. So if you focus on improving the power factor through power factor correction, what it will do lower the demand charge which will then reduce your electricity bill.
3. Increased Load Carrying Capabilities In Existing Circuits
The load that extract reactive power also demands the reactive current. In order to reduce the current that is carried by every circuit breaker what you can do is instal power factor correction capacitors at the end of the existing circuits which are placed near the inductive loads. Once you reduce the current flow, it will improve the power factor, which might make way for the circuit to carry new loads, which will help you save cost on upgrading the distribution network. And, also save money that your company might have spent on unnecessary upgrade related costs.
4.Better and Efficient Voltage
So if you invest in lower power, it will create a higher current flow for a specific load. So when the line current increases, you will see the voltage drop in the conductor will increase, which therefore will result in a lower voltage at the equipment. Hence, with the help of an improved power factor, the voltage drop in the conductor is reduced and therefore improving the voltage in your equipment.
5. Reduced Power System Losses
If we are talking about the financial return that we get from conductor loss reduction alone, it is not sufficient enough to justify the installation of capacitors. At times, it acts as an attractive additional benefit, especially when it comes to older plants that consist of long feeders or in field pumping operations.
So these were some of the advantages that come with Power Factor correction and power management and its impact on your utility bill. If you want the same for your plant, a company that you can trust the company is #SchneiderElectric.
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Erric Ravi
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In the initial stages of automation, original equipment manufacturers (OEMs) devised control systems with rack-mounted PLC’s, pilot lights, gauges, and push buttons. In recent times though, the vast majority have modified their systems by migrating to operator interface (OI) panels in place of other panel mount components.
In an effort to further lower the cost associated with reactive maintenance, many OEMs are now also including secure remote connectivity to access end user networks to facilitate remote program modifications and analyze equipment performance. In most situations, an OEM machine would consist of an automation panel consisting of a programmable automation controller (PAC), a distributed IO, a touch screen operator interface with data logging, and an industrial security router. The PAC, OI, and router each consist of their own processor, their own installation processes , and their own unique software configuration. Automation control panels integrate the programmable controller functionality and the operator interface into a comprehensive single unit.
Automation panels became popular in the market about 15 years ago. Many of these early units simply consisted of operator interface panels with some local IO, ladder logic, and a flat database. Automation panels can however be elaborated on as PAC controllers with a built-in operator interface, instead of just an operator interface that performs control. Automation panels can notably lower software development costs.
Automation panels utilise a single database, with a single development environment, and lastly, a single library for reusable objects. This results in lower hardware costs as well. Integrating the controller, operator interface, and remote connectivity into a single device results in the purchase, installation, and configuration of one device itself. This lowers expenditure on both production time and on panel space.
It goes without saying that maintaining one device is less of a hassle than maintaining three, particularly in cases when you may have shipped a system to an end user that may be hundreds or thousands of miles away. With the use of an automation panel, you can even back up the operator interface and logic program on one memory card or USB stick. If the end user possesses distinct files for the operator interface and controller, and is in a position where they have to restore one or both programs, they could end up loading different revisions which results in a non-working system. Having a single program to restore is easier and eliminates version compatibility issues.
#SchneiderElectric is a well-established brand in the spheres of electrical management automation. With leading brands like Schneider Electric spearheading the revolution in terms of industrial automation, the future is bright indeed. #LifeIsOn.
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Erric Ravi
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Two of the major technological advancements which have impacted nearly all of us and our day-to-day life are building & industrial automation. With new-age innovations and progressions, elements such as connectivity, performance, cost-effectiveness, and value-added functionality have elevated. The overall scope and applicability of automation and smart technology have added so much value and utility to functions - right from design, maintenance, and performance.
A Human Machine Interface carries out the role of a visual display between an individual and the machine they are using. HMI’s can be employed by supervisors or other industry staff to administer and oversee the industrial functions in the plant from a secure and remote location. An HMI is able to display real-time performance data & analytics by linking the machinery with a new-age software solution. The internal processing and computation can then be visually displayed on the HMI visual screen., HMI is most commonly implemented in the context of an industrial process, in building automation, or even in a smart building. Here are the advantages of adopting an HMI today in relation to a building management system -
Raises Efficiency
An effective HMI software can automate tasks and complex functions that were previously performed manually by a dedicated staff of workers. Rather than forcing workers to lift or transport objects by hand, the same staff can use HMI software to automate these processes. This goes on to free up labour resources, allowing workers/staff regulating building management systems to divert their energy towards other critical processes.
Better Connectivity
In the contemporary age of smart buildings, elements like the Internet of Things and Industrial Internet of Things are playing central roles in driving innovation-driven technologies. HMI’s can even be linked to the internet to empower new forms of automation and modernisation in the case of building management. HMI’s also link to Programmable Logic Controllers - heavy-duty appliances utilised for manufacturing and industrial purposes. They provide effective control and communication between humans and machines. Human Machine Interfaces can link a wide array of devices and machines together, expanding their capability to communicate while adding even more functionality to them in the process.
Data Analytics
Not only does an HMI actively exhibit critical and important data, but it also collects & records it which facilitates future surveying and interpretation. This is really beneficial in the case of analysing energy consumption, device maintenance, and malfunctions. Data on energy helps save vital resources and encourages an eco-friendly environment in the building.
Easy To Use
HMI Displays offer convenient usage and can be accessed quite simply. It doesn’t require a long period of training and can be easily understood with some basic guidelines and procedures. Also, it can also be concluded that there is definitely an aspect of employee associated with the use of HMIs. Individuals experience more happiness and job satisfaction when using HMIs - it encourages a sense of learning amongst the staff.
Human Machine Interface graphics displays are a clear example of technological innovations and business creativity. The human-machine goal of HMI displays is to decrease the user’s mental stress. It offers clearer and well-organized information for the whole process to run systematically. #SchneiderElectric is a big player in this sphere- having cemented itself as a leading provider in the spheres of energy distribution and power management - making sure that #LifeIsOn.
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