Alex Thomas
by on September 20, 2021
In many ways, the information age has left a lot to be desired. While it has brought us closer together in an unprecedented way in human history, it has also disconnected us from our coworkers and caused disruptions to our workflows.

Advanced process control can help businesses stay competitive in a constantly evolving market by minimizing waste and downtime while maximizing productivity. APC is often considered the backbone of the pharmaceutical industry. (Credit Information: PiControl Solutions LLC)

Advanced Process Control for Pharmaceutical Industries

The goal of APC is to constantly drive your product or service towards higher yield and increased efficiency while ensuring optimal safety for your employees and patients. To be able to achieve this goal, you need to monitor your processes using sensors constantly, adjust them, and constantly re-evaluate your overall process.

APCs are defined as those that require a high degree of automation, use information from many sources to proactively manage the manufacturing process, and constantly evaluate the end product using lab results from intelligent instruments.

APCs offer a roadmap for pharmaceutical manufacturers' success across all phases of the supply chain-from facilities and equipment to products and services. This unique system is not a one-time investment but an ongoing investment in a plant performance improvement program.

Advanced Process Control Solutions Are Used in Many Industries

APC has been around for decades in pharmaceutical manufacturing. But this application was not widely adopted due to its cost and lack of true understanding of how it should be applied.

It wasn't until the last decade that real progress has been made in its application and widespread use. Advanced process control solutions have been embraced by regulated industries, including food, biopharmaceuticals, medical devices, oil & gas refineries, and even chemicals.

Advanced Process Control Solution for Oil and Gas Refineries

APC solutions for chemical plants - a better way to maximize performance. The APC system is compliant with industry standards. Software integration with various systems such as supervisory control and data acquisition (SCADA), mobile computing solutions, virtualization technology, etc. help yield the desired result.

The APC will help you understand the status of your plant in real-time so that you can always be on top of things. Advanced process control solutions provide valuable information in an easy-to-understand format so users can actually put it to good use in their day-to-day activities.

Since the APC system is web-based, it can be accessed anytime, anywhere. The system is designed to give you the ability to quickly monitor and configure your plant equipment so that you can maintain maximum productivity at all times.

This process optimization system allows for quicker downtime resolution by sending alerts upon equipment failure before production units come to a complete halt. Advanced OEE calculations will help oil & gas refineries stay competitive in a constantly evolving market. It benefits in many ways than you know.

Understanding The Advanced Process Control Application System

The advanced process control system is a complex topic. Only a few of the most sophisticated pharmaceutical companies have been able to take full advantage of this powerful tool.

An Advanced Process Control system is an integrated software solution that brings together different technologies into one cohesive platform with different features. Advanced OEE calculations show how your facility's available time is being spent on various tasks.

This particular application system can encompass a wide variety of issues from raw material traceability & validation, environmental monitoring, lot release testing techniques combined with statistical evaluations to more complex areas such as computerized maintenance management systems.

APC also allows you to collect enormous amounts of data and knowledge for future use to improve process understanding and predictive capability. Furthermore, this system allows you to understand your product and system in a way that was never possible before. This will result in higher yields and lower costs while increasing your compliance and risk management efforts.

Benefits Of Using Advanced Process Control Solutions

Because APC offers multiple benefits, the advanced process control market size is huge. You won’t be able to understand the benefits of advanced process control solutions unless you implement this system.

APC solutions enable the right tests at the right time, which results in better product quality and fewer failures. The system also provides greater process understanding to make better decisions earlier, resulting in more intelligent corrective actions and reduced risk exposure.

APC can also reduce the frequency of equipment malfunction through preventative maintenance. This system is helpful in improving manufacturing data quality by catching data errors before they become problems.

This application system is specially used because it enables manufacturers to pursue quality by designing new products to reduce time to market. APCs provide substantial compliance with the industry standard, which results in fewer recalls and the ability to use electronic records throughout product lifecycle management.

The Bottom Line

Advanced Process Controls provide a road map to help increase yields, reduce equipment failure and risk exposure. This system is engineered for many industries, including pharmaceuticals, chemicals, oil and gas refineries.

APC is an investment that will pay dividends over time by reducing costly downtime and increasing product quality. The APC system enables better process understanding resulting in improved decision making and increased compliance efforts.

Posted in: Technology, Software
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